Stamped concrete | What is it?

Stamped concrete is the result of an embossing and texturing process that’s currently gaining many fans around the world.

This is due to the remarkable aesthetic benefits it grants concrete surfaces, accompanied by appealing economic benefits.

Stamped concrete also stands out for keeping the concretes most important properties intact. That is, its resistance and durability, requiring only a simple maintenance to guarantee its functionality in high traffic areas.

What is stamped concrete?

This type of concrete refers to a decorative technique in which a continuous hardener mortar is applied in situ onto a fresh concrete surface, usually with a specific colour and texture.

Its primary function is purely aesthetic, taking advantage of the plasticity of the mix during the curing process.

To achieve stamped concrete, the appropriate pigment must be spread on the fresh concrete surface, and then the moulds must be placed, which will be pressed against the concrete.

The selected patterns are created using different moulds, typically defined by geometric shapes or imitations of wood, stone, brick, tiles, paving stones, and similar finishes.

The stamped concrete technique is completed with the application of a resin, which provides protection to the floor.

The advantages of stamped concrete

Most of stamped concrete’s characteristics are, in practice, considered to be an advantage because it doesn’t vary the concrete in any way, after the setting and curing processes.

However, it should not be overlooked that this is an aesthetic treatment, intended to add surface appeal and sophistication to standard concrete, and that the advantages come primarily from the concrete material itself.

Here we highlight some of the most important stamped concrete advantages:

• High mechanical resistance to relatively frequent traffic.
• Durability.
• Waterproof.
• They have the ability to be anti-slip.
• Resistance to solar ultraviolet radiation.
• Thermal resistance to sudden fluctuations, especially during frost and thaw.
• It can be used in large lengths of continuous paving.
• El tiempo de ejecución es reducido, en comparación con otros procesos de acabado.
• Maintenance almost null, due to its simplicity.
• They have a wide selection of shapes, colours and designs.
• Molecular stability against the attack of aggressive and abrasive chemical substances, such as acids, fats and oils.

Stamped concrete floors are often compared to polished concrete floors, as both have effective results and provide an optimal surface for transit.

That flooring comparison refers only to those practical results, as stamped concrete floors and polished concrete floors are two types of flooring used for different types of construction.

That flooring comparison refers only to those practical results, as stamped concrete floors and polished concrete floors are two types of flooring used for different types of construction.
se usa para diferentes tipos de construcciones.

Concrete stamping

Before proceeding with stamped concrete, it is necessary to establish several preliminary aspects related to the floor surface, the colouring agent, and the resin to be used for stamped concrete, all of which are explained in the following points:

• The base must be stable against any external influences, as well as being properly levelled and compacted.
• The floor base mustn`t affect the concrete’s mechanical resistance or its volumetric stability. Furthermore, it must be chemically compatible with lime, but without being susceptible to decomposition during the setting process of the cement.
• It must provide uniformity to create regular colourings. Likewise, it must contribute to the rigid flooring’s surface resistance.
• The colouring mustn’t affect the properties of the concrete. Being stable and chemically compatible.
• The resin must fill the pores of the concrete to seal its surface, generating a durable and resistant layer to thermal changes and abrasion.

Now, regarding the concrete, it is worth taking into account:

• Its resistance must be higher than 220 kgf / cm2. In the worst case, a minimum compressive strength of 200 kgf / cm2 is allowed.
• The maximum value of the water / cement ratio should be 0.55, to avoid the adverse effects of shrinkage.
• The consistency of the concrete needs to be soft.
• It’s recommended that water used for mixing should be clean and potable, without traces of sulphates and carbohydrates.

Stages to stamped concrete

Once all the important preliminary aspects are known, it should be known that the stamped concrete process is mainly done in 3 steps, the first 2 consist of colouring processes and the last one, stamping.

Base colouring

To stamp the concrete, you first have to add the base colouring, which will be the primary colour that gives a natural appearance in order to achieve the coating which we want to replicate.

The base colouring is created by adding hardening colouring to the concrete, this is a powder pigment.

There are 2 ways to do the base colouring. The first is an integral coloration, in which the entire volume of concrete is coloured, whereby the pigment is added during the mixing of the concrete.

The second option consists of applying the pigment on the surface of the flooring, in a plastic state.

Definitive colouring

In order to achieve the desired colour, a second colouring is needed. This second colouring is a pigment that’s responsible for texturing and adding a more detailed finish, it’s also non-stick, making it impossible for the stamping moulds to stick to the surface.

Like the previous stage, to apply the dye there are 2 ways of doing so, in accordance with its state, since it can be a powder or a liquid (solvent).

Powder colouring is the most commonly used product, which only needs to be spread on the surface before stamping. The liquid pigment is part of the content of sprays, so it is sprayed on the molds, prior to stamping.

Stamping

This final stage consists of pressing the moulds into place, each with its own specific geometric pattern, typically imitating a finishing material such as wood, tiles, paving stones, stone, slate, among others.

The moulds are generally made of polyurethane, although neoprene has recently been used, since it’s a material with greater versatility to simulate more varied shapes.

To finish the stamped concrete floor, resins are used to seal the entire surface of the concrete, to enhance its water resistance.

Explanatory video of the process

What is the price of stamped concrete?

First of all, it’s important to know that the cost of stamped concrete is quoted per square metre installed (labour and materials), while kerbs are usually priced per linear metre.

The average price for stamped concrete with a thickness of 14 cm typically ranges between €25 and €35 per m².

If this price fits within your budget, it’s advisable to request several quotes from different companies. That said, we recommend excluding any offer that does not include reinforcement in the price, whether through steel mesh, rebar, or fibres. In other words, the installation should be properly reinforced.

Here you can learn more about concrete reinforced with steel fibres.

How to maintain stamped concrete floors?

Maintenance is one of the key advantages of stamped concrete, as the surface offers such a high level of strength and durability that ongoing care of the concrete is almost unnecessary.

That said, floors should still undergo periodic inspections to renew surface treatments, since the possibility of defects can never be entirely ruled out; joints are the structural elements that require the greatest attention.

Restorations are recommended to compensate for the accumulated abrasion.

Even the cleaning of the flooring must never be neglected, since spills of harmful liquids, such as oils, may occur, which can damage the appearance of the concrete. Also, the removal of miscellaneous dust and debris is necessary.