Industrial Concrete Floors, Warehouse Cleaning And Industrial Cleaning Equipment

Industrial Concrete Floors, Warehouse Cleaning And Industrial Cleaning Equipment

Industrial Concrete Floor

Industrial floor coverings are used from all sides: heavy or light traffic of rolling stock, physical shocks, repeated movements of forklifts, the use of aggressive chemicals or high-pressure washes. Some environments, such as food production plants, pharmaceutical companies, or wastewater treatment plants, require floor surfaces that can also accommodate large temperature variations.

industrial concrete floor

Industrial Warehouse treated with BECOSAN

Industrial concrete flooring must be impervious and slip-resistant to ensure the safety of workers while meeting the high standards of hygiene and cleanliness of different sectors of business activities.

Industrial concrete floor coatings

Industrial flooring is one of the most demanding applications for a high-performance floor. They are an economical and safe alternative to other types of commercial concrete floor systems, such as vinyl, or polished or dense concrete. Industrial coatings provide an even, elastic finish that provides superior resistance to chemicals and stains.

Historically, industrial coatings have incorporated several types of epoxy or urethane coatings that were available in a variety of colors and finishes. Over the last decade, polyaspartic concrete coatings have emerged as an alternative to standard urethane or epoxy type systems.

If you own a business or are a Facilities Manager, it is likely that you have encountered a self-laying epoxy floor in one of the big box stores. Although these options are certainly less expensive than performing the professional installation of concrete flooring, they will generally not last or provide as long an adequate protection surface. The polyaspartic concrete cladding is chosen every day by budget-conscious homeowners looking for floor solutions, a check mark over standard epoxy coatings, and typically installed in a day.

Advantages of Industrial concrete floor coatings

  • Installation in one day and normal use of the premises the next day
  • Customizable colours and textures
  • Superior adhesion to the substrate
  • Excellent durability
  • High resistance to chemicals and stains
  • High adhesion floor solution

 

Process of installing Industrial concrete floor coatings

Understanding the components of a good floor covering adhesion is critical to ensure a high integrity polyaspartic concrete liner installation.

Following the preparation of the surface, the installer follows a disciplined installation process that is customized according to the layout of the floor and the general requirements of the project. For indoor applications, where VOC and solvent odors must be kept to a minimum, homeowners can choose pure coating systems, which are low in VOCs and have a weak odor. These systems offer durability comparable to standard floor covering applications, but they emit no strong odors or VOCs.

In general, the premises may return to normal use of the facilities within 24 hours after the final screed is applied.

Polished concrete: a surface that attracts attention

In addition to being aesthetically brilliant, Polished concrete is wear-resistant and easy to clean. The trolleys leave no trace on this surface. You will be pleased with its anti-dust and anti-slip properties, even when the floor is wet. This environmentally friendly and economical material stands out from other types of coatings by its superior durability.

Advantages of polished concrete floors for industrial use

polished concrete

Shinny Polished Concrete Floor

Polished concrete can be installed in a home, office, store or factory. Thanks to the polishing of the concrete, the ground becomes more resistant to the shock, it guarantees the longevity of a building and is also appreciated by its facility of cleaning. Indeed, because of its polished material, concrete is easy to maintain. Once polished, concrete is a real anti slip and guarantees a safe ground.

In factories and warehouses, waxed concrete is ideal for the passage of forklift trucks or other industrial machines because the contact of the tire does not catch, so there are no traces of wheels that can be found on other types of coatings. Concerning the polishing of concrete in the house, it is necessary to know that the polished concrete is compatible with a system of heating on the soil.

The Treatment

Diamond sanding

This method makes it possible to sand all the irregularities of the ground, in particular by removing the coatings affixed previously. This technique removes the friable parts of the concrete surface, the milt from the concrete, to expose the underlying layer which is stronger and more resistant.

The application of a hardener densifier

A densifier will then be applied over the entire surface to reinforce the concrete. This lithium-based product allows the soil to withstand heavy traffic and calcium residues.

Polishing

To erase the sanding marks and achieve the desired gloss level (satin, semi-gloss, lustrous and high gloss), the floor will be polished several times. (Grinding with 100, 200, 400, 800 and 1500 grain resin diamonds). The higher the number of polishes, the more the surface will become shiny, reflect the light and the more impurities and traces will be prevented from adhering to it.

A colorful floor

The polished concrete can be declined in a multitude of colors or reasons to adapt to all the decorations. From bright colors to more classic shades, the customer is spoiled for choice.

At the application stage of the densifier, a semi-transparent coloration will be added to the product. The result is amazing. The floor is slightly tinted, while enjoying the raw beauty of concrete subjacent.

In addition to color, the depth of sanding plays an aesthetic role. By revealing more or less the amount of stone exposed in concrete, you can create all kinds of effects and transform an environment.

concrete floor colour red

Cleaning of concrete floor

Resistant, seamless and non-porous, the concrete floor offers an excellent seal that facilitates its maintenance. Smooth, the coating is easy to maintain, but it is advisable to use products adapted not to damage the coating and ensure its life. For the maintenance of a polished concrete floor, it is possible to pass a first broom, vacuum cleaner wipes attached to a broom for the most equipped. This first step should remove most of the dust and visible dirt. Then comes the stage of true washing and attention, there are many risks:

Any use of wire brush or abrasive is banned to avoid damaging the coating by scratching or scratching.

warehouse cleaning

Many maintenance products must never be used: ammonia, bleach, soda crystals, black soap, aggressive household products. In fact, these products can damage the concrete floor or the finishing resin used to protect the coating.

To summarize, a simple mop or mop is sufficient to avoid applying too much water. Regarding the cleaning products for your concrete floor, there are maintenance products dedicated to stone/marble surfaces, if the polished concrete floor does not have additional wax protection. If a layer of protective wax is present on the concrete floor, maintenance products with neutral pH or soap water are sufficient to restore the coating to its satin and smooth appearance.

In a bathroom, garage or kitchen, the concrete floor is subject to wet conditions and requires perfect sealing. Between the grease stains of a garage or sauces on a worktop, the risks of tasks are numerous for a polished concrete floor. Many protection solutions exist like waxes to protect your soil and avoid stains, soiling and mold formation. In the context of a waxed concrete floor outside, there are waxes dedicated to outdoor use.

Protection against scratches

Like any floor covering, waxed concrete is subject to rubbing loose furniture, risks of punching, falling heavy objects or attacks of heels. If you cannot do anything against falling objects, heel strokes, there is a very simple way to prevent the deterioration of your waxed concrete floor by placing good quality pads with a strong adhesive under the set of feet of your furniture, tables, and chairs.

About once a year, if the protective coating shows signs of weakness, it can be stripped with a suitable product to remove the coating and apply a new one. Next, apply a new coating protection wax. This renovation of the waxed concrete floor is a delicate step that should be entrusted to a professional.

Learn how you can make your concrete floor easy to clean with a BECOSAN treatment

Industrial Cleaning Equipment

The industrial cleaning is not just an activity performed to leave the more presentable environment, or to show customers that the company cares about that, but also a safety issue, offering employees a better working environment, within hygiene standards that allow the performance of any activity without risks to the health and physical integrity of those who are working.

industrial cleaning equipment

Performing industrial cleaning is to do the sanitation and disinfection of all equipment used, eliminating not only metal residues and accumulation of any kind of dirt, cleaning both visible and unseen dirt, but that can harm the health of employees.

The cleaning equipment, perform a mechanical action, which was previously performed by human effort, which resulted in low productivity and could not achieve a uniform standard of quality.

Floor cleaning equipment: Depending on the environment, the size of the area to be cleaned, the type and volume of the dirt, you choose the type of cleaning equipment, whether vacuum cleaners, electric sweepers, mechanical sweepers, or cleaning.

Floor washing equipment: For cleaning the internal or external floors, mechanization options are industrial vacuum cleaners, high-pressure washers, and floor washer dryers, as well as manual cleaning equipment such as buckets with squeegees, water mop, the flat water mop with attached dispensers, etc.

We always recommend Kaercher or Tennant.

The washers wipe the floor with a brush or scott-brite disc with the aid of the detergent suitable for each type of floor and dirt, the washer dryers also with the advantage of washing and already suck the water with the dirt. The high-pressure washer washes by the impact of water on the surface. All are cleaning equipment that mechanizes activities, reducing the consumption of water, chemicals, and workforce.

Follow our post if you wanna know more about industrial cleaning equipment.

Types of industrial cleaning equipment

Industrial vacuum cleaner

Industrial vacuum cleaner is suitable for factory, shop, warehouse cleaning, etc. Offers on this type of cleaning equipment are varied regarding power, sizes, etc. What are the elements that come into play when comparing offers? First, you will need to identify the category of industrial vacuum cleaner you need:

  • The industrial vacuum cleaner for water and dust: to suck both liquid and solid particles.
  • The industrial injector-extractor vacuum cleaner: used for cleaning carpets and rugs.
  • Industrial vacuum cleaner for sweeping
  • The industrial vacuum cleaner for chips: often recommended in the field of carpentry.

The monobrush

The machine is equipped with a circular brush capable of turning at a brisk pace. Between 200 and 400 revolutions per minute. One of the major advantages of such equipment is that the different brushes that can be used to allow different cleaning operations: sweeping and washing or even scrubbing. Because, in fact, the rotational power of the brushes makes it possible to eliminate the most important tasks. There is a range of accessories that can adapt your machine to the different types of floors that you have to treat: hard floors, concrete, carpets, etc.

The sweeper

The Sweeper is an automatic broom. As with conventional brooms, it’s about collecting waste and dust. Depending on the kind of waste you have to assemble, the bristles or brushes of the sweeper should be different. More or less flexible, more or less dense.

There are different modes of propulsion on this type of cleaning machines: towed so positioned behind a machine, freestanding or manual. For example, for areas less than 200 square meters, opt for a manual industrial sweeper. For areas over 1000 square meters and more, prefer an industrial sweeper at least motorized. The sweeper auto reach will be useful only for really important of more than 2000 square meters.

Allowing the cleaning, maintenance, and addition of small and large indoor or outdoor surfaces, sweepers are hygiene and cleanliness equipment that ensure a fast and reliable sweep while respecting the surface of the ground: self-propelled, self-propelled or manual.

The industrial auto washer

Industrial scrubbers are useful for quickly and efficiently cleaning large stores, factories, communities, businesses and parking lots. This machine consists of two bins, one filled with detergent and water; the other intended to recover the waste. The floors are cleaned with brushes. The industrial washing machine allows cleaning, polishing and drying floors in one and the same passage which makes this industrial cleaning equipment a favorite, especially with supermarkets that are brought to receive public streaming.

professional cleaning machine

The major benefits of using industrial cleaning equipment are efficiency. The instrumentation of the cleaning equipment with steam, high pressure, high temperature, force, and abrasion raises the quality of the service because nobody can be as efficient as the machines.

Unlike cleaning professionals, the equipment can work for uninterrupted hours without reaching exhaustion. For a extensive and time-consuming cleaning, it is possible to change the operator and continue the service with the same equipment. Also, the machines do the work in very reduced time compared to the manual result. Better, faster and no need for breaks!

 

Warehouse Cleaning

Warehouses are usually places of work or storage where, in general, care should be taken to ensure that everything works well, that there is safety for the workers and that it leads to an increase in worker productivity. Well, the reality, with few exceptions, is not this and often the most basic safety conditions are called into question because the accumulation of waste increases the risk of fire and facilitates its propagation.

cleaning concrete floors

The cleaning and maintenance routines created by the team or people who use the warehouse have long been regarded as important quality measures in warehouse management, and cleaning can improve this level of quality.

If there is no quality in cleaning and maintenance people outside the warehouse will have the idea of the sloppiness of the people who manage and work in the warehouse. So good maintenance and cleanliness will make a great impression on visitors, create an organized and clean workplace (where workers feel good), decompress security, improve control of breakdowns and hygiene.

Cleaning a warehouse is not a task like cleaning a dwelling. There is a lot more room to clean, lots of heavy equipment to handle and move from the site and this complicates everything. Not to mention the specific industrial degreasing and washing equipment.

Cleaning of interior and exterior warehouse

This is a specialized task and implies, not only the interior cleaning of the warehouse but also the exterior. These are processes that must be done correctly and therefore; professional cleaning services are often chosen because they guarantee knowledge, experience and possess the necessary equipment for the task. More importantly, before you clean the warehouse, you have already defined policies to protect workers and warehouse contents.

Professional cleaning equipment

Some of the equipment that may be used by cleaning professionals:

  • Purifiers of energy;
  • Energy scavengers;
  • Feeding Purifiers (which will be used in the toughest stains in concrete)
  • Pressure washers;
  • Energy washers;
  • Power sweepers;

However, for their cost, these equipment are very expensive to be acquired by someone other than a company. If you do not want to hire a company when cleaning a warehouse, make sure that:

  • Ensure minimum quality in the cleaning of each warehouse area;
  • Check the safety, quality, and validity of the cleaning products used;
  • Chemical liquids are cleaned with the correct detergents;
  • Maximize products and processes that could damage structures or coatings, weaken or cause erosion in the structure of the warehouse;

When you have the warehouse clean, do not forget that maintaining this is critical for your business partners and vision they have of you.

high brihgtness industrial floor

As warehouses are usually tricky to clean, hiring a professional will free you from headaches. Safety, hygiene, knowledge, etc. All aspects will be ensured, with the guarantee that they will have the right equipment and will be able to assist you in the best way possible.

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concrete-vs-screed

What is the difference between concrete and screed?

What is the difference between concrete and screed – this is the question many people ask themselves who want to build a foundation, lay a terrace or simply inform themselves about building materials. Confusion often arises because concrete is used for foundations, but screed also comes to the floor.

There is also the term concrete screed. So what is the difference between the two terms or is it the same in the end? This guide is intended to help you

What is the difference between concrete and screed? In short: one is defined by ingredients, the other by the area of application.

What is concrete?

As already explained in the last guide to the question How long does concrete have to harden? concrete consists of granular stone such as gravel or sand, cement (which in turn consists of clay and lime), mixing water and, if necessary, other additives, binders or catalysts. In short, concrete is a moist mixture of rock, clay and lime.

concrete-floor

When drying and curing concrete, there are chemical processes that lead to a crystalline bond.

This makes concrete hard and ideal for foundations and as a building material for other applications. There’s even concrete furniture! However, concrete is not the last layer for foundations, especially in the residential property sector, before laminate, tiles, parquet, linoleum, carpet, carpeting or the like can be applied to the floor. Because before the screed is needed…

What is screed?

Screed is the covering and straightening layer which is placed on the concrete foundation and levelled off. Screed can consist of similar components to concrete, but there are different types of screed. In other words: concrete is defined by its components; screed is defined by its function.

screed-floor

These types of screed exist:

  • Cement screed (CT)
  • Mastic asphalt screed (AS)
  • Synthetic resin screed (SR)
  • Calcium sulphate screed (CA)
  • Magnesite screed (MA)

Not all types of screed use water, which is a big difference to concrete. This is because it requires water in order to become the resistant building material that many people appreciate and use.

The individual types of screed explained briefly

In the following, the five types of screed mentioned above will be examined in more detail. This gives you the opportunity to get a more precise picture of screed and make the difference to concrete.

Cement-based Screed

Cement screed is a covering and straightening layer also called CT according to DIN EN 13 813. Cement screed is also called concrete screed, as the ingredients are approximately the same. Sand and cement are used, for example in a mixing ratio of 3:1.

The sand has a grain size of less than 8 mm, in some cases a maximum of 4 mm. Water is also used for mixing the mixture. Just like rapid concrete, there is also a rapid screed subtype for cement screed.

This has various additives which favour or accelerate the hardening process.

Mastic Asphalt Screed

Mastic asphalt screed is also called AS and, contrary to the above example, has nothing to do with water. This type of screed consists of the ingredients bitumen, sand, chippings and stone dust.

The mixture is heated to 230°C for pouring and spreading or for spreading mastic asphalt screed. The advantage of this screed is its resistance to water and steam.

The mixture also has a low thermal conductivity. Together with its impact sound insulating character, this type of screed often appears to be ideal for attics. Moreover, it is quickly ready.

However, there are also disadvantages: before wood, linoleum and other floor coverings are applied, a barrier layer must be created in order to avoid chemical interactions. Mastic asphalt screed should also not come into direct contact with mineral building materials.

Mortar water, for example, which has a highly alkaline character, is harmful to the mixture of substances. For masonry or other mortar applications, there must therefore be a separating layer between the mortar and mastic asphalt screed.

Synthetic Resin Screed

The synthetic resin used for synthetic resin screeds is usually epoxy resin. However, other plastics can also be used. Synthetic resin screed is not often used, which is partly due to its high price. Only if extremely short drying times are necessary or an increased dynamic load capacity is to be expected during subsequent use.

Although the advantage is that the screed is resistant to water, it is also discredited. Bisphenol A, one of the hardeners that can be used in synthetic resin screed, has fumes that make man infertile.

Calcium Sulphate Screed

Calcium sulphate screed is also colloquially called gypsum screed, because instead of cement as in concrete, calcium sulphate hemihydrate is used as binder. If this comes into contact with water, calcium sulphate dihydrate, i.e. gypsum, is formed.

The term anhydrite screed is also common. Sometimes calcium sulphate screed is preferred to cement screed, especially on larger surfaces. Because a lowering at the edges or the middle is to be expected here less. However, this screed is more susceptible to moisture, especially to permanent moisture with the risk of mould.

Magnesite Screed

The last of the five screeds is the magnesite screed, which was formerly often called stone wood. Magnesite was mainly used for screeds after the Second World War, as cement was only sold / distributed rationed.

Therefore, the mixture of magnesia and magnesium chloride can be found in many corresponding old buildings. Instead of sand, wood was used as chips or flour. This is also the reason for the biggest disadvantage of this screed: a high susceptibility to moisture and wetness. For the garden and the terrace it is absolutely nothing!

What does the term useful screed mean?

Useful screed refers to screeds that are used directly as flooring without the application of floor covering. Especially in industry and halls (warehouses, trade fairs, machine halls), no further floor covering is applied to the concrete or cement screed.

To make this type of substrate durable for a long time and to reduce maintenance to a minimum, you can use concrete sealing as a successful method, among other things. In addition to the corresponding screeds, our products and processes can also be used directly for concrete. If you have any questions, please contact us or one of our user partners.

Difference between concrete and screed – Summary

If you were simply looking for an answer to the question“What is the difference between concrete and screed? We hope that we have been able to help you in your search for answers on the subject of construction, house and garden.

Further details, DIN codes, procedures, advantages and disadvantages of the individual screeds can also be found on Wikipedia and the sources listed there. This encyclopedia entry helped this article. If you have further questions on the subject of concrete and are looking for answers, visit us from time to time – this guidebook area is constantly being expanded!

We hope that now all questions are answered and that you have all necessary information for the construction of the desired underground. If you are looking for further information on concrete, building, sealing and similar topics, please have a look at our other articles.

 

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new reinforced concrete floor

How long does concrete take to set?

How long concrete has to harden, this question arises at the latest when a foundation has been poured, a base has been placed or a stair has been shaped. So how long does it take to harden concrete, how many weeks after concreting can the corresponding concrete surface be walked on or built on? In this guide you will find answers to these and other questions.

Because when concrete reaches the desired degree of hardness depends not only on the past time, but also on the concrete mix, temperatures and other factors.

The time it takes for concrete to set naturally also depends on the quantity used. 

Short summary

Here is a brief overview of the individual stadiums:

  • Fresh concrete takes about 28 days to achieve standard strength
  • Young concrete / green concrete is in the curing phase during these four weeks
  • Hardened concrete is called the building material after 28 days, on / with it the construction can proceed
  • After several months, the moisture has largely evaporated
  • After years the final strength is reached

Concrete Composition

To understand why concrete actually has to set and harden, you can take a look at the individual components. Concrete consists of the following components:

  • Cement (clay and lime)

  • Grainy rock (gravel or sand)

  • Additives (depending on application, etc.)

  • Mineral water

Concrete is therefore a wet mixture of rock, clay and lime. It should be known that these fabrics have taken a very long time to dry individually. This makes it possible to estimate the time required for drying and curing concrete as a mixture of clay, lime, sand and other materials. Logically, it takes more time for larger volumes with a smaller surface area than for concrete with a large surface area but comparatively small volume.

man installing concrete floor

What happens when concrete hardens

The first step in concreting, after creating a mould in which the liquid concrete is poured and cured, is mixing the concrete. This brings together various components that have already been described above.

The water is important for dissolving individual components such as the clay and preparing other components such as gravel or sand for the connection. The cement also crystallizes through the water.

Thus it interlocks with each other and with the other components.

The stone chosen according to the type of concrete to be mixed is thus surrounded by the resulting cement and what comes out in the end is called concrete. Now one could think that the water only has to evaporate in order for the concrete to harden.

This is only half correct, because the water in the concrete mix continues to strengthen the concrete; in technical jargon it is called “setting”.

How long does concrete have to harden?

Concrete must regularly achieve a standard strength / minimum compressive strength until it can be built on or installed. At ideal temperature, i.e. plus degrees above 12°C or even higher, and normal ambient humidity, this is the case on average after 28 days.

So you can start around one month if you want to be on the safe side and do not want to prematurely load the cast foundation, the base or other construction elements and thus possibly damage them.

The standard strength should not only be kept in mind by experts, but also by DIY enthusiasts, in the garden or in hobby projects.

Four weeks or 28 days as a guideline are not to be undercut. Whether garage, cellar, house or parking lot: concrete must harden sufficiently and reach the minimum compressive strength so that it can be further processed or treated – before flowing lay as well as before concrete sealing.

When is concrete completely cured?

Concrete does not harden properly after 28 days or even after a few days of waiting. It usually takes years before concrete is completely cured.

After concreting, the mixture of clay, rock, water and possibly other materials described above reaches its shape through casting and its strength through crystallization / setting.

Building on the created surface or building with the created components is then possible with the standard strength. The moisture content is often only at a normal level after months.

preparing concrete floor surface

Temperature as an important factor

As already mentioned above, the previous data have been listed with regard to an ideal temperature and ambient humidity. Concreting in the deepest winter should therefore be avoided. The chemical process that takes place during setting slows down at low temperatures and stops at -10°C completely.

In addition, curing concrete at 5°C takes twice as long as 20°C, i.e. around 60 days. The concrete should be protected from frost. Concrete is frost-proof from a strength of 5 N/mm². This value is usually reached if the concrete can be kept above 10°C for three consecutive days after pouring.

Foundations, components and co. ready with fast concrete

In the case of fast-hardening concrete, also known as fast-setting concrete or fixed concrete, further contents come into play in addition to or instead of the components described above.

Cement in particular is a special, fast-setting cement (fast-setting cement, lightning cement).

Other binders added to the concrete mix also lead to a faster compound, catalysts accelerate the chemical process of setting, etc. As the setting is accelerated, the hardening process is also more rapid.

Depending on the brand and mixing ratio, rapid cement or concrete produced with it has a setting time of half an hour on average. However, complete curing also takes much longer.

This type of concrete is not used for building houses and other large-scale construction projects. For the foundation of the garage, for the rotary clothes dryer in the garden or the hole in the wall, however, the fast cement / fast concrete from the DIY store is suitable.

Any more answer

More answers, tips and tricks will follow at this point. Browse our website and get valuable information about concrete and concrete protective sealer. The silicification and impregnation of concrete surfaces ensures that they are smooth and protected down to the depth against liquids, dust and dirt. Water, oil and acids as well as mosses and algae can be effectively kept away – from the foundation in the garage to the floor in the workshop, apartment building and warehouse.

Curing or harding process

This is and old video but you will get a overall idea of what concrete is made for and a little but about his history.

This demonstrates the curing or harding process by explaining the chemical reactions during the introduction of moisture.

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How many kg of Ready-Mixed Concrete do i need for 1m³?

Calculating the concrete requirement or the required quantity of concrete in m³ is not at all difficult.

Then finding out how many packs or bags of dry concrete/dry concrete mix you have to buy for the calculated volume is a bit trickier. So if you want to mix concrete to fill a certain cubic meter and want to know how many bags of 25 kg concrete, 35 kg concrete or 40 kg concrete each can be bought, then you’ve come to the right place.

We show you how to calculate concrete quantities and how much dry mix you need. Nevertheless, when buying, pay attention to the information on the packaging and, if in doubt, ask a local specialist seller.

Cubic meters and the required amount of concrete: How many kg of ready-mixed concrete / dry mix are required for 1 m³ volume? Here you get answers and tips for calculation and determination.

Calculating Concrete Requirements: How many cubic meters do i need?

The first step in determining the concrete mixing requirements is, of course, the calculation of the volume to be filled.

Classically, a cuboid with height, width and length is calculated here. If you want to make concrete furniture yourself, you may also have other shapes in mind, such as cylinders, cones or the like. There are also the right formulas for this. For example, for calculating a circle section to determine the base areas of individual parts.

But let’s stick to the cuboid as the simplest body to be calculated. For the rectangular area you want to fill with concrete, first measure the height, width and length in meters. For example, let’s assume a room with a width of 2m and a length of 3.6m. The concrete is to be poured 10cm, i.e. 0.1m high. This results in the following calculation:

2m x 3,6m x 0,1m = 0,72m³

This means that you need 0.72 cubic metres of concrete for the floor of the room. If you need help calculating or want to check your results, you can use the calculator on your PC, Mac, smartphone or tablet. Or you can visit an online calculator for cubic meters, like this one (click here).

Calculate Cylinder Volume

As can be seen above in the picture, concrete cylinders are well suited as decoration and demarcation in the garden. With a cylinder as a geometric shape, the volume calculation is a bit more complicated, but not impossible either. What you need is on the one hand the height of the concrete cylinder and on the other hand its base area. The height can easily be determined with a ruler or folding ruler. Calculate the base area as follows:

A=π*r² (A = area; r = radius) / or alternatively: A=(π*d²)/4 (d = diameter)

Use a value for r or d in meters for the calculation. Also use a meter for the height of the cylinder.

Then simply calculate V=A*h (V = volume; h = height) for the volume. A more detailed explanation and calculation examples for cuboids, cylinders and spheres can be found here (click).

How many kg on Ready-Mixed Concrete do i need for 1m³?

This is how 1m3 cube looks like.

1m3-cube

For the first calculation example, let’s assume 40 kg of ready-mixed concrete that you want to use for mixing concrete.

Once you have finished your mould for pouring the concrete, measured everything accurately and calculated the volume, you assume a rough figure of 21 litres of concrete after mixing 40 kg of concrete mixture.

Since 1m³ corresponds to a volume of 1,000l, you therefore calculate 1,000 / 21. 48 rounded bags of ready-mixed concrete of 40 kg each or a total of 1,920kg of ready-mixed concrete per cubic meter are required.

However, you must also make sure that there are different types of concrete, such as fast concrete and similar types.

Various instructions and regulations therefore also state that you need about 56 packs of dry concrete of 40kg each for 1m³, which results in about 17.86 litres of liquid concrete per pack.

An important tip: look at the packaging when buying the dry concrete or talk to the seller in the trade / DIY store – he should be familiar with the quantity of concrete to be expected and the quantity of water to be added beforehand.

How long does Concrete have to harden?

Despite its relatively simple components, concrete is a complex mixture of materials that only reaches a so-called standard strength or minimum compressive strength after about one month.

Once you have successfully calculated the volume of the room to be filled and know how many kilograms of ready-mixed concrete you need for the cubic meter quantity determined, then the concrete is easy to mix and pour. Then wait at at least 12°C and average humidity for about 28 days.

Then you can process the cast parts further or build on, seal, paint or otherwise process the cast concrete surface. Further facts and tips on the composition of concrete and the period during which concrete has to harden can be found in this article (click)..

Concrete Surfaces as Floor, wall and roof

concrete-surfaces
Concrete structure.

First of all: there is a difference between concrete and screed. We have already dedicated an article to this topic with all the facts and distinguishing features worth mentioning.

The difference between concrete and screed is not necessarily the most important thing when treating concrete as the floor or floor of a hall, workshop, etc.

If you know what you are dealing with, you can easily take measures for smoothing, sealing and upgrading the concrete surface. For service providers who offer work on concrete (floor, facade and roof), we have the right products and articles ready.

Systems for concrete sealing

Concrete sealing has several advantages after tempering, pouring and curing. Smooth (but non-slip), sealed and compacted concrete surfaces are water-repellent, breathable and self-cleaning.

They require little maintenance and are strong against environmental influences, microorganisms such as bacteria, algae, fungi and lichens.

Cleaning can be reduced to a minimum and unlike porous left concrete surfaces, sealed concrete floors, concrete facades and concrete tile roofs are also less susceptible to damage and chipping due to erosion, frost and other influences.

Details about our products and systems can be found on our homepage.

Determining Concrete volume SUMMARY

If you want to mix and pour concrete, you must first of course calculate the requirement for ready-mixed concrete, fast concrete or similar concrete mixed with water.

You can find out exactly how much dry concrete mix you ultimately need by looking at the information on the packaging or by talking to the specialist salesperson.

There are also service providers who not only help you calculate the required quantity, but also supply finished concrete for casting.

Other service providers are responsible for the processing, smoothing, silicification and/or sealing of concrete elements – ask those for our BECOSAN® and deepEX® brand products.

https://www.youtube.com/watch?v=oEm2AN1BHYc

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Two years old treated with BECOSAN®

Do you know the advantages of polished concrete?

Due to its hardness, resistance and possibilities, polished concrete is one of the best options for flooring. And BECOSAN® one of its references.

Polished concrete is a well-known material that has been used for a long time by many companies and for different purposes. It is common to find it as a covering of interior spaces, and it is not for less, since precisely thanks to its numerous characteristics, advantages and benefits it adapts to a multitude of sites in which a resistant and durable pavement is needed. It is for this same reason that more and more companies are betting on paving their facilities with this material, of which BECOSAN®  is one of the main references and promoters. Let’s see some of the benefits of using polished concrete to cover floors of large surfaces, both indoor and in places that are outdoors.

Two years old treated with BECOSAN®

Two years old treated with BECOSAN®

Cost savings, its main quality

The main reason why large companies decide to pave with this material the different surfaces that require it is its price. Not only the saving in costs when doing the paving, but also in questions of time, since in the medium and long term, there is a very reduced maintenance that contributes to lower the price even more. The useful life of polished concrete is very long and, therefore, offers the durability you expect for spaces that suffer a lot of wear, such as parkings, or any industrial area.

Polished concrete is also highly resistant and waterproof. This is a great advantage over other types of floors, because thanks to these qualities offered the liquids do not filter or deteriorate the surface underneath, always leaving it in a perfect state of protection. Even the most aggressive products, which often cause damage to other pavements, do not pose a risk in this case, demonstrating once again their durability and reliability. Last but not least, it should be noted that, if any spillage occurs, it does not absorb stains, so that it can be scrubbed and will again be the same as at the beginning in a fast, simple and above all very practical way for the user, which will avoid headaches in this regard.

An almost indestructible material, which is reinforced with the passage of time

Thanks to the amount of finishes in which this floor can be finished, polished concrete is a practically eternal material. Withstand the heaviest loads, the attack of the elements (air, rain, snow) when placed outdoors and a host of other conditions that could end the integrity of virtually any material, not just other types of soil. This factor always makes it the first option to be taken into account when dealing with highly conflictive environments, such as cities in which the storm is complicated on numerous days of the year. Comfort, and reliability for a huge number of years.

Polished  concrete floor to the next level

Diamond tools, hardeners and sealants specially designed to increase the properties of concrete. Polished concrete, as we have seen, is a first-class material for industrial use, but sometimes more features are required. A Becosan finish, provides the soil with unique characteristics.

    • Dust-proof floor
    • Increase the abrasion and rolling resist
    • Ease of cleaning
    • Custom brightness

This is achieved by a mechanical polishing process with different grains, and adding lithium hardener, the result is an industrial surface ready for any use.

Big logistic center treated with becosan dustproof concrete floor

Big logistic center treated with BECOSAN®

Difference between polished concrete and normal concrete.

The main difference between a normal or unpolished concrete floor and another with a polished concrete are the following:

Raw concrete floor:

  • Rough appearance
  • Dust is generated over time and with wear
  • Absorb any liquid that falls to the ground.
  • Depends on the quality you can observe the pebbles
  • It has hardly commercial uses

raw-concrete-floor

Smoothed or normal concrete floor:

  • Flat appearance
  • Dusty
  • It wears less than the previous one but suffers wear and generates dust
  • Keep absorbing water, hard to maintain and clean
  • Ready for normal uses, parking, outdoor, etc.

normal-concrete-floor

Concrete floor polished and treated.

  • Dust-proof concrete floor
  • Difficulty to the penetration of liquids means reduction of maintenance cost.
  • Desired Brightness depending on the polish process
  • Increase in useful life
  • Concrete ready for any industrial and non-industrial use.

 

treated-and-polished-concrete-floor

Do you want to learn more about concrete floor treatment for industrial use?

We are specialists in polished concrete flooring both nationally and internationally. BECOSAN has made many projects for companies of all kinds, which opt for polished concrete as the best option for their installations. Big names work with us to enable certain implementations in structures and varied surfaces.

We hope you have been interested in the article, leave us a comment with your questions or tell us what type of soil you have in your industry and whether you are happy with it or not.

 

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indian warehousing show becosan

8th India Warehousing Show 2018

Everything is ready for the eighth edition of the India Warehousing Show. The exhibition is a reference at an international level, this event will be attended big market players in the logistics sector worldwide. In this edition 12,000 attendees are expected, for this reason we feel it is a good opportunity to participate. The objective of this event is to share the technological advances and the most outstanding solutions currently in terms of logistics, storage and assembly lines.

We are pleased to announce that the BECOSAN® team will be present at this important event and if you are attending do not hesitate and call by our booth for more information regarding the treatment.

BECOSAN’s unique treatment for polished concrete floors is a benchmark in Europe, where large logistic retailers are already opting for our solution. Now we are entering other markets to bring them the quality and benefits they need.

Attendees to the event.

Louis Downes, Head of Global Sales of BECOSAN® will be attending the event personally and will be on hand to answer all question you may have.

Muralidhar V, Country Manager of Becotreat Private limited India, will be joining us in this event and will be responsible for all our work and contracts in India.

When is the event?

From June 21 to 23, 2018.

Where?

Pragati Maidan, New Delhi.

If you are interested in seeing our dust proof treatment first hand do not hesitate to contact us or stop by our stand.

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Industrial Cleaning Equipment

We you want your cleaning company to become a leader. One on the list of those who can provide the best and most effective cleaning of industrial concrete floors, you indeed need to get the appropriate industrial cleaning equipment.

The scrubber dryer is a good example of perfect cleaning equipment. This machine is ideal for medium and large surfaces.

The scrubber dryer is perfect as deep cleaner and polisher, and therefor you should include the Floor sleeking system every time you face an industrial concrete floor.

An untreated concrete floor causes a lot of dirt and dust problems. And when we talk about dust problems, we talk about health problems as well. But dust nuisance can be stopped by treating concrete surfaces with the right products. Since the invention of the BECOSAN® Densifier and Protective Sealer professional cleaning companies can guarantee an absolutely dust free concrete floor with only a very little maintenance. Dust free ergo no allergen problems – low maintenance ergo saving in cleaning costs.

Please take a look at the web. You will easily find “before” and “after” pictures of warehouses, depots, office spaces, sports facilities… where concrete floors have been treated with the BECOSAN® products in the BECOSAN® way.

The scrubber dryer has become a necessary tool together with your other industrial cleaning equipment in the daily work of your company.

Using the scrubber dryer you can offer a brilliant performance and that in an economic and timesaving manner.

BECOSAN® is very proud of the result. By inventing the BECOSAN® system to clean the concrete we have found the perfect way to get rid of all kind of stains and marks – and how to assure that the appearance of the surface will stay smooth and shiny for many many years.

And you can find several models of this industrial cleaning equipment – that depends on your possibilities and needs. Word gets around very quickly. A well-done result is very fast known, and satisfied customers will return and bring new customers. Don’t hesitate to contact us. We are here to inform you and answer your questions.

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BECOSAN® Grinding and Polishing Process

Naturally we want to share our extensive knowledge with you and as you know, just a few years ago, an industrial floor really had to have some sort of coating in order to be treated for dusting etc. We all remember the dirty and dusty underground parking spaces, warehouses and production facilities.

It has become so much easier today by utilizing the Floor sleeking system and the grinding and polishing processes. And by using BECOSAN® Densifier and BECOSAN® Protective Sealer, your company can offer an absolute perfect concrete floor – once treated with the right products. Ground and polished by professionals, the floor surface never needs any other protection. And this surface, with its marble appearance, can be used everywhere; in warehouses, civil centres, sports arenas, hospitals, airports…

Have a look at our website and learn how to include the Floor sleeking system in you grinding and polishing processes. You will be astonished how easy and fast this job can be done.

We have developed a system with special discs for your technicians to attach to traditional power trowels – no need to invest in expensive new machines, just choose the grinding and polishing process from Floor sleeking.

BECOSAN® systems have no comparison. They will never get yellow, so you can apply the products inside and outside. The concrete floor will keep the same appearance from day one. The surface will stay smooth and dust proof, and will be very scratch-resistant due to the BECOSAN® Densifier, and after the application of the BECOSAN® Protective Sealer, the floor will be protected against water, oil and other penetrating stains.

Just imagine. Not only you will be faster than your competitors, but you can guarantee a long-lasting result. Once the job has been done, your clients will be able to cut expenses for expensive maintenance work.

Please contact us for further information.

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BECOSAN® Trowel Polish

The BECOSAN® trowel polish system is able to transform any power trowel into a grinding, polishing and cleaning machine and the BECOSAN® discs are easily attached to the pan of your power trowel with the BECOSAN® power trowel attachment system and it is very easy to fix.

And with this machine and BECOSAN® Densifier and Protective Sealer (BECOSAN® system) even the dirtiest, dullest and damaged industrial concrete floor will get a new life.

No other method can compete in neither speed nor quality at this cost-effective price. Your costumers will be happy to know that you can now offer a treatment for 1000+ square meters a day – and happy to know that the surface of the floor will become much more abrasion resistant, dust-free and easy to clean, which will result in a serious reduction in maintenance costs and repair bills after treatment.
And time is money – for you as well. Not only will you be able to do the job at record speed, it will also reduce your labour costs.

Before, you had to do a serious maintenance once a year with a surface-coating like epoxy. It was the most utilized floor solution before the invention of the BECOSAN® system.

But this method isn’t necessarily a very durable way of protecting the floor and it can also be quite expensive to apply. Due to the fact that it is a topical coating, it can start to peel from every little scratch – and BECOSAN® has put in a lot of effort to invent a protection reacting from inside the concrete floor– therefore BECOSAN® Densifier and Protective Sealer – and BECOSAN® trowel polish system.

Of course the surface has to be prepared before the application of BECOSAN® Densifier and BECOSAN® Protective Sealer.
This is where the Floor sleeking trowel polish system come into play. Liaise with your customer exactly how glossy they want the floor before you start the application – chances are that they will want it as glossy as you can make it because it looks so good. The polishing work must be done in between the application of the BECOSAN® Densifier and BECOSAN® Protective Sealer – a high-gloss finish demands a little more polishing with finer diamonds as a medium-gloss finish requires.

Please contact our experts for further questions.

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Warehouse Cleaning

BECOSAN is low-odor and can be used outside as well as inside a building. It easily removes a variety of floor waxes, acrylics, curing agents and tire/scuff marks of the concrete surface.

Yes, before warehouse cleaning and the durability of this job could be quite a challenge. Applying wax was the only way to protect the surface from being dirty and dusty again. And the wax had to be replaced very often in order to be just a little acceptable.

But today with our BECOSAN system, you only need to clean you costumers concrete floor once in a century – BECOSAN DENSIFIER will make it resistant to marks and rough treatments, and BECOSAN PROTECTIVE SEALER will make it liquid and dust proof.

Your costumer will be happy and satisfied with the warehouse cleaning your cleaning company has provided – and you know; satisfied costumers always return.

Your facility management firm will also be able to offer this service at competitive prices. Using a scrubber dryer to the process with your experience within the area the warehouse cleaning will become fast and easy.

When you get contacted by an owner of a place with concrete as the final floor covering, you should advice this person to let the surface be treated with BECOSAN®, even when the concrete is new and still has no marks or stains. The products will immediately create a protection, and it will be a simple game to keep a low maintenance of the place.

Low maintenance rhymes with low maintenance costs.

Who wouldn’t be interested? Please contact our experts or take a look on the web where you will find photos of concrete floor surfaces, whether new or old, beautiful and shiny, that never requires waxes or coatings.

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