Food-grade polished concrete by BECOSAN®
BECOSAN® delivers food-grade polished concrete floors for production, packaging and logistics areas in the food industry. Our system densifies and seals the concrete, creating a hard, low-absorption and dust-free surface that is easy to clean and slip-tested. Designed specifically for dry environments, it combines hygiene, durability and low maintenance costs, helping facilities meet strict standards without interrupting production.
We provide professional service throughout the UK and the rest of Europe.
Our solution is especially effective in dry food processing areas, packaging rooms, corridors, forklift routes and logistics hubs. In these environments, dust-free and easy-to-clean floors are essential to maintain hygiene protocols and to reduce maintenance costs. BECOSAN® also brings uniform aesthetics to ancillary spaces such as technical rooms or mezzanines.
Every project begins with a diagnosis of the existing floor and a preparation phase to correct defects. Joints are repaired and detailed to reduce dirt traps and support easier cleaning. The surface is then densified with lithium silicate, which chemically hardens the concrete. A penetrating sealer is applied to lower absorption and to make future cleaning easier.
Finally, the floor is polished with industrial diamonds to the chosen finish—matte, satin or gloss—depending on the functional and aesthetic needs of each area. The process ends with slip testing and a tailored cleaning protocol to ensure long-term performance.
In many food facilities, resin or PU-cement floors are chosen because they are resistant to constant moisture. However, in dry production and storage zones, BECOSAN® offers significant advantages. It does not peel, it requires no recoating and its maintenance costs are lower. Cleaning is faster and the bright finish improves visibility, which is especially valued during audits.
We are transparent about limitations: in environments with aggressive chemicals or continuous washdowns, a hybrid solution may be preferable. Many food factories combine resin floors in wet production zones with BECOSAN® in dry processing, corridors and warehouses. This approach guarantees performance in every part of the facility.
Beyond this general comparison, there are five key areas where BECOSAN® proves its value:
Each of these aspects shows why polished concrete is the right long-term solution for dry food industry environments.
Food-grade flooring must meet rigorous requirements. BECOSAN® supports these by providing a surface with low absorption that simplifies sanitation routines and prevents dust generation. It has been tested for slip resistance in dry conditions and provides the mechanical strength needed to withstand heavy forklift traffic and point loads.
Our treatment also improves resistance to routine cleaning chemicals and oil spills, offering a long-lasting solution for food production flooring. The uniform and reflective finish enhances lighting conditions and gives facilities a clean and professional look that is ready for inspection at any time.
BECOSAN® is backed by measurable results. Independent slip tests confirm compliance with standards in dry environments, and we provide documented values for audit purposes. Every treated floor comes with a 10-year dust-proof warranty, ensuring long-term reliability.
Our process significantly reduces water absorption and increases abrasion resistance, protecting the surface from traffic and daily wear. Application is carried out with low-VOC products, making it safe to implement even in operational facilities without disrupting production.
We know downtime is critical in the food industry. That’s why we phase works by area, apply strict dust control and, when required, operate at night or during shift changes to minimise disruption. The process is low-odour and low-VOC, which allows us to work in live environments without affecting adjacent operations. At handover, we provide your QA team with a clear cleaning and inspection protocol.
Once installed, a BECOSAN® floor is simple to maintain. Daily cleaning can be done with an auto-scrubber using a neutral pH detergent, supported by periodic degreasing in dispatch or high-traffic zones. There is no need for waxing or recoating. Regular joint inspections and small remedials are enough to preserve hygiene and safety. In very busy aisles, a light re-polish can be carried out to restore gloss after years of use.
The initial investment in BECOSAN® quickly pays back through reduced maintenance, faster cleaning and the elimination of recoating cycles. Over the lifecycle of a food facility, the savings in cleaning hours, chemicals and downtime make polished concrete one of the most cost-efficient options for dry food industry areas.
Yes. BECOSAN® operates throughout the United Kingdom and mainland Europe with local teams and certified partners. This allows us to deliver projects of any scale, from large logistics centres to specialised food facilities, while ensuring consistent quality standards. Our crews are trained to work within the strict hygiene and safety requirements of the food industry, and we adapt to local regulations in each country. No matter the location, clients receive the same dust-free, durable and low-maintenance flooring solution backed by our 10-year warranty.
We usually work on projects starting from 2,000 m². This ensures we can mobilise our specialist teams and machinery efficiently, keeping costs competitive for our clients. Larger projects, such as production plants or distribution hubs, are particularly well-suited to the BECOSAN® system because they benefit most from the long-term savings in cleaning, maintenance and downtime. If your site includes several smaller areas within the same facility, we can combine them into one project. Contact us to discuss your specific needs and we will provide a tailored proposal.
No. BECOSAN® is designed specifically for dry environments such as packaging areas, production lines without constant washdowns, corridors and warehouses. It is not suitable for cold rooms, slaughterhouses or facilities with continuous water, steam or aggressive chemicals. In those cases, resin or PU-cement floors are usually recommended. Many clients choose a hybrid approach: BECOSAN® in dry processing and logistics, combined with resins in wet or extreme zones. This way, every part of the facility has the right floor for its operating conditions.
Yes. A BECOSAN® floor helps facilities comply with HACCP-aligned hygiene protocols by providing a sealed, dust-free and easy-to-clean surface. Because the treatment densifies and protects the concrete, it reduces the risk of dust contamination and makes sanitation faster and more effective. We also provide documented slip resistance values for audit purposes, which many QA managers find valuable during inspections. While the floor alone does not guarantee full HACCP certification, it supports the hygiene and safety standards that are essential in food production environments.
Maintenance of a BECOSAN® floor is straightforward. Daily cleaning can be done with an auto-scrubber using a neutral pH detergent, supported by manual cleaning in corners or edges. Periodic degreasing in high-traffic zones, such as dispatch areas, keeps the floor in optimal condition. There is no need for waxing, sealing or recoating. Regular inspection of joints and small repairs when required will extend the life of the floor. In very busy aisles, a light re-polish can restore gloss after years of heavy use. Overall, maintenance costs are significantly lower than with resin or epoxy systems.
The duration depends on the total surface, floor condition and site access. As a guideline, projects of 10,000–15,000 m² can often be completed in less than two weeks, including preparation, densification, sealing and polishing. We plan works in phases, isolating areas and working at night or during shift changes when necessary to minimise downtime. Because the products we use are low-VOC and low-odour, installation can often be carried out while other parts of the facility remain operational. We always provide a tailored schedule after the site assessment.
Every BECOSAN® project comes with a 10-year dust-proof warranty, which guarantees that the treated concrete will not generate dust from the matrix. This gives food industry clients the confidence that hygiene standards can be maintained over the long term. The warranty covers the performance of the densification and sealing treatment itself, not damage caused by external factors such as heavy impacts, chemical spills or structural defects in the original slab. For a detailed explanation of what is included, our specialists provide full warranty documentation with each project handover.
At Montosa, a leading company in the agri-food sector, 12,000 m² of deteriorated epoxy flooring were replaced with the BECOSAN® polished concrete system. The project was executed in phases to avoid disruption and completed in less than two weeks.
The new surface now offers greater durability and resistance to forklift traffic, while eliminating problems of peeling and dust generation. Thanks to its densified and sealed finish, the floor is significantly easier to clean, reducing the time and chemicals required in daily routines. Montosa has achieved full compliance with hygiene standards, lower maintenance costs and a long-term flooring solution that supports the demands of modern food production.
Tell us about your floor: surface area, current condition, photos and shift schedules. A BECOSAN® specialist will review your case and provide a tailored proposal.