Automotive flooring for dry areas

BECOSAN® provides professional automotive flooring solutions across the UK, designed specifically for dry areas within manufacturing plants, logistics centres, and vehicle showrooms.

Our polished concrete system transforms ordinary concrete slabs into durable, dust-free and easy-to-maintain floors that meet the demanding standards of the automotive industry. Whether in a new facility or an existing one, BECOSAN® delivers a long-lasting surface that resists wear, enhances appearance and reduces maintenance costs.

Unlike coatings such as epoxy or polyurethane, our treatment hardens and seals the concrete itself — it doesn’t peel, crack or need reapplication. For automotive environments without constant exposure to water, oils or aggressive chemicals, BECOSAN® polished concrete is the most reliable and cost-effective flooring solution available.

Flooring for the automotive industry

Where BECOSAN® polished concrete excels in automotive facilities

Automotive environments are diverse from gleaming car showrooms to vast logistics halls and precision assembly lines. Each area places unique demands on the floor beneath it.

BECOSAN® polished concrete performs exceptionally well in dry zones where cleanliness, durability and appearance are critical.

Below are the most common areas within automotive facilities where our system delivers outstanding results.

Showrooms and display areas

A car showroom is about perception. The lighting, the reflection, and the atmosphere all contribute to how a brand is experienced. A polished concrete floor provides a bright, seamless finish that enhances vehicle presentation, supports high foot traffic, and reduces visible dust. It’s a premium aesthetic achieved without coatings or repainting.

Dry assembly and sub-assembly lines

In controlled dry production zones, BECOSAN® floors handle heavy wheeled traffic, AGVs and trolleys while maintaining a dust-free environment. The surface is smooth, abrasion-resistant, and designed to reduce static build-up — all critical factors for clean, precise assembly environments.

Spare parts warehouses and distribution centres

In logistics and storage areas where thousands of parts move every day, cleanliness and durability matter. Our system reduces dust emissions, improves abrasion resistance, and creates an easy-to-clean surface that keeps warehouses tidy and operational with minimal downtime.

Pre-delivery inspection and dry preparation bays

Where vehicles are inspected or prepared (but not washed), BECOSAN® provides a robust and attractive floor that complements lighting and workflow, while resisting tyre marks and dust accumulation.

Benefits

Why choose BECOSAN® for automotive flooring

10-year dust-free guarantee

Concrete dusting is a common problem in large industrial and automotive facilities. Through a combination of chemical densification and mechanical polishing, BECOSAN® eliminates this issue entirely. The treated surface is guaranteed dust-free for 10 years under normal use.

10

YEARS

WARRANTY

Lower life-cycle cost

Unlike resin or PU coatings that need periodic recoating or full removal, BECOSAN® floors require no repaints. The only maintenance needed is regular cleaning with neutral detergents. Over time, the total cost of ownership is far lower.

Superior abrasion resistance

Our system hardens the concrete surface from within, significantly improving its resistance to abrasion. Forklifts, car dollies and AGVs leave fewer marks, and the floor maintains its appearance for years without coatings peeling away or cracking.

Low long-term cost

The efficiency compared to other floors is extraordinary. Maintenance work will be reduced, tyre wear will be reduced and ambient light will be reflected.

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Controlled slip resistance

BECOSAN® polished floors comply with relevant UK and EU safety standards such as EN 16165 (which supersedes the older DIN 51131 and BS 7976 tests). The slip resistance can be tailored through the choice of polishing level: matte, gloss for enhanced reflectivity, always within safe parameters.

Improved light reflectivity

A polished surface enhances ambient lighting, reducing the need for artificial illumination and helping create a bright, appealing working or display environment. Many automotive clients appreciate this both for energy efficiency and aesthetics.

Sustainable and low-VOC

Because BECOSAN® doesn’t rely on surface coatings, it contains no volatile organic compounds (VOC), making it a safer, more sustainable choice for industrial and automotive facilities aiming for LEED or BREEAM credits.

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Long-term durability

A correctly treated concrete floor can last for decades. The surface won’t peel, flake or yellow as coatings often do. With proper cleaning and periodic re-buffing, it maintains both performance and visual appeal.

Common floor problems solved by BECOSAN®

Concrete dusting

Concrete dusting from old or untreated surfaces.

Micro-pitting and tyre scuffing

Micro-pitting and tyre scuffing caused by repetitive vehicle traffic.

Joint damage or minor surface cracking

Joint damage or minor surface cracking, restored before polishing.

Uneven or porous areas

Uneven or porous areas that collect dust and stains.

By rehabilitating the existing concrete and sealing it internally, BECOSAN® restores performance and appearance without replacing the slab.

Common automotive flooring systems

Technical comparison: Polished Concrete vs Epoxy/PU vs Interlocking Tiles

To help you decide, here’s how BECOSAN® polished concrete compares to other common automotive flooring systems:

Dust and particle shedding

After densification and polishing, concrete stops releasing dust. Epoxy/PU coatings can flake or delaminate under wear, generating chips and debris. Interlocking tiles don’t produce dust themselves, but their joints can trap dirt and fine particles.

Maintenance and recoating

Polished concrete requires almost no ongoing maintenance beyond cleaning. Epoxy/PU floors need periodic recoating or full removal when they deteriorate. Interlocking tiles allow local replacement but require periodic seam cleaning.

Appearance and aesthetics

Polished concrete creates a seamless, continuous finish — modern, minimal and elegant. Resin floors may start glossy but often dull or scratch with use. Tile systems look segmented; joints interrupt the visual continuity.

Abrasion resistance

BECOSAN® floors are extremely hard and resistant to wear. Epoxy/PU surfaces are only as strong as their top layer, which eventually erodes. Interlocking tiles are durable but joints or edges can deform under heavy loads.

Installation and downtime

Polishing is typically done in sections, sometimes at night, to minimise disruption. Epoxy/PU can be installed quickly with fast-curing systems. Interlocking tiles install fastest but offer the least seamless result.

Life-cycle cost

Polished concrete has the lowest lifetime cost due to minimal maintenance and no repainting. Epoxy/PU incurs medium-to-high recurring costs. Interlocking tiles fall somewhere in between.

Chemical and liquid resistance

Properly sealed polished concrete resists most liquids but is less suitable for constant exposure to aggressive chemicals. Epoxy/PU performs best in those situations. Interlocking tiles vary by composition.

Friction and grip

Slip resistance in polished concrete can be adjusted by controlling the polish level. Epoxy/PU relies on additives. Tiles maintain good grip initially but may lose traction as the surface wears.

Refurbishment and renewal

Polished concrete can be re-polished at any time without removal. Epoxy/PU usually needs full stripping before reapplication. Tiles can be replaced piece by piece.

Where polished concrete should not be used

Transparency builds trust, so here are the limits of our system:

  • Wash bays or wet workshops with regular water or detergent exposure.
  • Paint booths or chemical handling zones where aggressive solvents are used.
  • Bunded containment areas requiring impermeable membranes.
  • ESD-controlled zones needing static-dissipative flooring.
  • Severely degraded slabs with structural cracks or moisture issues beyond repair.

In these cases, specialist epoxy, PU-cement or ESD-rated systems are more appropriate.

Finishes and appearance options

Balanced reflectivity, suitable for mixed-use environments.

Matte or satin finish

Ideal for assembly and warehouse areas where slip resistance is key.

Semi-gloss finish

Balanced reflectivity, suitable for mixed-use environments.

High-gloss finish

Perfect for showrooms and display zones where image matters most.

Aggregate exposure

Cream, salt-and-pepper, or full aggregate) customised aesthetic without compromising performance.

Polished concrete professionals

The BECOSAN® process for automotive flooring

Technical survey and initial diagnosis

We begin with a detailed inspection of the concrete slab, checking flatness, joints, cracks, reinforcement, moisture and level tolerance.

Rugby 661 Becosan Tpi Sunrise Warehouse Refurbishment After 3

Repairs and joint treatment

Before polishing, we repair cracks, voids and damaged joints using compatible polymer materials that integrate seamlessly with the polishing process.

Concrete Patches Repairs

Grinding and local levelling (if required)

Uneven or damaged surfaces are corrected using industrial grinders to achieve uniformity before densification.

Becosan Polished Concrete Process

Densifier application

A lithium-based densifier is applied to penetrate deeply into the concrete pores. This reaction hardens the internal matrix, increasing surface strength and eliminating dusting.

Lithium densifier treatment for concrete

Progressive diamond polishing and final sealing

The floor is polished through multiple stages using progressively finer diamond abrasives until the desired level of gloss and surface density is achieved. During this process, a specialised BECOSAN® sealing compound is applied, which chemically bonds with the densified surface.

This final sealing stage enhances the floor’s resistance to staining, dust formation and abrasion, while maintaining its natural breathability and clean, reflective appearance.

Polished Floor Concrete Sealer Application

Standards and Compliance

The BECOSAN® Polished Concrete floor meets all the necessary requirements of the automotive industry. And it also has the appropriate certifications for this sector.

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Anti-slip

Slip resistance tested according to DIN 51131 (method equivalent to Method C of EN 16165:2022)

Abrasion resistance

Abrasion resistance tested under European industrial flooring standards.

BREEAM and LEED

No VOCs – compliant with BREEAM and LEED low-emission requirements.

flatness specifications

Fully compatible with standard joint and flatness specifications for heavy-load industrial slabs.

Concerns

FAQs – Automotive flooring by BECOSAN®

No. BECOSAN® is designed for dry areas only. For constant exposure to oils or chemicals, a resin or PU-cement system is recommended.

No. When finished to the correct specification, it meets all UK and EU slip-resistance standards for dry industrial floors.

Properly maintained, the surface can last decades. A light re-polish may be done every 10–15 years if required, without removing the floor.

Work can be completed in phases, overnight or on weekends. Depending on site conditions, typical sections take 1–3 days.

Yes. We can fill cracks, rebuild joints and level damaged zones before treatment.

Standard BECOSAN® polished concrete is not conductive. If ESD flooring is required, a specialised system must be applied.

Need expert advice?

UK-Wide service and contact

BECOSAN® provides automotive flooring services across the entire UK.
From initial surveys to complete installation, we work flexibly — night shifts, weekend phases, and full project planning to minimise downtime.

Contact us to request a free technical assessment or quotation.
We’ll review your site photos or drawings, and propose a cost-effective, long-term solution tailored to your facility.